淄博电梯门套厂家:镜面不锈钢板电梯门套成本分析及优化
镜面不锈钢板电梯门套成本分析及优化(某省市场价)背景:写字楼,层高4.2m,电梯门洞尺寸:1300*2700,贴脸尺寸150通高一、材料费明细分析
Cost analysis and optimization of mirror stainless steel plate elevator door frame (market price in a certain province) Background: Office building, floor height 4.2m, elevator door opening size: 1300 * 2700, face size 150, height 1, material cost breakdown analysis
材料费小计:
Subtotal material cost:
20.00 + 6.38 + 144.99 + 36.90 + 62.40 + 9.16 + 550.05 + 44.24 + 6.00 + 14.16 + 15.60 + 12.64 + 5.00 = 927.52元/樘 二、运输及人工费分析1.细木工板打底人工费(某省市场价):o人工单价:0.62*260=160元/樘o合价:160元/樘2.不锈钢板制安人工费(含运输):o制安费:1.31*260=340元/樘o合价:340元/樘运输及人工费小计: 160+340= 500元/樘三、机械费·机械费单价:2.00元/樘·合价:2.00元/樘四、综合费用计算1.管理费(材料+人工+机械)×5%:
20.00+6.38+144.99+36.90+62.40+9.16+550.05+44.24+6.00+14.16+15.60+12.64+5.00=927.52 yuan/unit 2. Analysis of transportation and labor costs: 1. Labor cost for the bottom layer of the particleboard (market price in a certain province): o Labor unit price: 0.62 * 260=160 yuan/piece o Total price: 160 yuan/piece 2. Labor cost for the production and installation of stainless steel plates (including transportation): o Production and installation cost: 1.31 * 260=340 yuan/piece o Total price: 340 yuan/piece Transportation and labor cost subtotal: 160+340=500 yuan/square meter. 3. Machinery cost · Machinery cost unit price: 2.00 yuan/square meter. Total price: 2.00 yuan/square meter. 4. Comprehensive cost calculation: 1. Management fee (materials+labor+machinery) x 5%:
(927.52 + 500 + 2) × 5% = 71.476元/樘2.利润(材料+人工+机械+管理费)×5%:
(927.52+500+2) × 5%=71.476 yuan/square meter. 2. Profit (materials+labor+machinery+management fees) × 5%:
(927.52 + 500+ 2 + 71.476) × 5% = 75.05元/樘3.规费(按某省规定费率3.47%):
(927.52+500+2+71.476) × 5%=75.05 yuan/unit 3. Fees (3.47% according to the provincial regulations):
(927.52 + 500+ 2 + 71.475 + 75.05) × 3.47% = 54.69元/樘4.增值税(材料+人工+机械+管理费+利润+规费)×9%:
(927.52+500+2+71.475+75.05) × 3.47%=54.69 yuan/square meter. 4. Value added tax (materials+labor+machinery+management fees+profit+regulatory fees) × 9%:
(927.52 + 500+ 2 + 71.475 + 75.05 + 51.69) × 9% = 146.5元/樘五、含税综合单价材料费 + 人工费 + 机械费 + 管理费 + 利润 + 规费 + 增值税
(927.52+500+2+71.475+75.05+51.69) × 9%=146.5 yuan/square meter. V. Comprehensive unit price including tax Material cost+labor cost+machinery cost+management fee+profit+regulatory fee+value-added tax
927.52 + 500+ 2 + 71.475 + 75.05 + 51.69+ 146.5 = 1774.24元/樘六、优化建议1、材料费优化a)不锈钢板采购优化o当前不锈钢板(0.8mm,304材质)单价为86.98元/m ,消耗量6.32m 。o建议:通过批量采购或更换供应商,将单价降至80元/m ,可节省:
927.52+500+2+71.475+75.05+51.69+146.5=1774.24 yuan/square meter. 6. Optimization suggestion: 1. Material cost optimization: a) Optimization of stainless steel plate procurement: The current unit price of stainless steel plate (0.8mm, 304 material) is 86.98 yuan/square meter, with a consumption of 6.32 square meters. o Suggestion: By bulk purchasing or changing suppliers, the unit price can be reduced to 80 yuan/square meter, which can save:
(86.98 - 80) × 6.32 ≈ 44.05元/樘。 b)减少胶类消耗量o万能胶(3.20支/樘)和玻璃胶(1.48支/樘)用量较高。o建议:优化施工工艺(如采用点胶法),减少胶水用量10%,可节省:
(86.98-80) × 6.32 ≈ 44.05 yuan/unit. B) Reduce the consumption of adhesive materials. The usage of universal adhesive (3.20 pieces/unit) and glass adhesive (1.48 pieces/unit) is relatively high. Suggestion: Optimize the construction process (such as using glue dispensing method), reduce the amount of glue used by 10%, which can save:
(3.20×19.50 + 1.48×6.19) × 10% ≈ 7.16元/樘。c)保护膜批量采购o保护膜单价2.00元/m ,可批量采购降低至1.50元/m ,节省:
(3.20 × 19.50+1.48 × 6.19) × 10% ≈ 7.16 yuan/unit. c) Bulk purchase of protective film: The unit price of protective film is 2.00 yuan/m, which can be reduced to 1.50 yuan/m for bulk purchase, saving:
(2.00 - 1.50) × 6.32 = 3.16元/樘。d)木方与细木工板替代o检查是否有更经济的防火材料(如轻钢龙骨替代部分木结构),降低阻燃板基层成本10%,节省:
(2.00-1.50) × 6.32=3.16 yuan/unit. d) Is there a more economical fire-resistant material (such as replacing some wooden structures with light steel joists) that can reduce the cost of flame-retardant board base by 10% and save:
144.99 × 10% ≈ 14.50元/樘。2、人工费优化a)施工流程标准化o当前人工费合计500元/樘(打底160元+制安340元)。o建议:优化工序,减少工时15%,可节省:
144.99 × 10% ≈ 14.50 yuan/unit. 2. Optimization of labor costs: a) Standardization of construction processes. Currently, the total labor cost is 500 yuan per unit (160 yuan for base work and 340 yuan for manufacturing and installation). Suggestion: Optimize the process and reduce working hours by 15%, which can save:
500 × 15% = 75元/樘。b)工具升级o引入电动切割工具,提升剪板、折弯效率,降低加工成本20%,节省:
500 × 15%=75 yuan/unit. b) Tool upgrade: Introducing electric cutting tools to improve cutting and bending efficiency, reduce processing costs by 20%, and save:
(6.00 + 15.60) × 20% ≈ 4.32元/樘。3、加工与工艺优化a)批量加工折扣o剪板、折弯等加工费用(合计21.60元/樘)可通过集中加工争取10%折扣,节省:
(6.00+15.60) × 20% ≈ 4.32 yuan/unit. 3. Processing and process optimization a) Batch processing discount o Cutting, bending and other processing costs (totaling 21.60 yuan/unit) can be negotiated for a 10% discount through centralized processing, saving:
21.60 × 10% = 2.16元/樘。b)减少镜面处理成本o镜面处理单价7.00元/m ,探索更经济的抛光工艺或设备,降低至6.00元/m ,节省:
21.60 × 10%=2.16 yuan/unit. b) Reduce the cost of mirror treatment to 7.00 yuan/m , explore more economical polishing processes or equipment, and lower it to 6.00 yuan/m , saving:
(7.00 - 6.00) × 6.32 = 6.32元/樘。4、综合费用优化a)规费与税费合规优化o检查是否符合某省小微企业税收优惠政策,如增值税率从9%降至6%,可节省:
(7.00-6.00) × 6.32=6.32 yuan/unit. 4. Comprehensive cost optimization a) Compliance optimization of fees and taxes o Check whether it complies with the tax preferential policies for small and micro enterprises in a certain province, such as reducing the value-added tax rate from 9% to 6%, which can save:
146.5 - (927.52 + 500 + 2 + 71.48 + 75.05 + 51.69) × 6% ≈ 32.76元/樘。b)管理费压缩o通过数字化管理工具降低管理成本,压缩管理费比例至4%,节省:
146.5- (927.52+500+2+71.48+75.05+51.69) × 6% ≈ 32.76 yuan/unit. b) Management fee compression: By using digital management tools to reduce management costs, the management fee ratio has been reduced to 4%, saving:
71.48 - (927.52 + 500 + 2) × 4% ≈ 14.30元/樘。
71.48- (927.52+500+2) × 4% ≈ 14.30 yuan/unit.
施后含税综合单价原含税单价:1774.24元/樘
The comprehensive unit price including tax after implementation was originally 1774.24 yuan/unit
优化后单价:1774.24 - 203.73 ≈ 1570.51元/樘(降幅约11.5%)注意事项:1.替代材料需通过防火、强度等质量检测。2.工艺改进需进行小规模试点验证效果。3.供应商谈判需确保长期合作关系稳定性。
Optimized unit price: 1774.24-203.73 ≈ 1570.51 yuan/unit (a decrease of about 11.5%) Precautions: 1. Alternative materials must pass quality tests such as fire resistance and strength. 2. Process improvement requires small-scale pilot verification of its effectiveness. 3. Supplier negotiations need to ensure the stability of long-term cooperative relationships.
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